FTTH Cable Production Line – State-of-the-art Production System
Have you realized that modern fiber optic wire networks function at speeds of up to 190 m per minute? This astonishing productivity is made possible by sophisticated fabrication techniques designed for rapid manufacturing.
These configurations are constructed to handle multiple cabling forms, such as connection cables and compact buffered wires. Their efficient construction, commonly less than twenty-six meters, suits them well for state-of-the-art factories.
Integration with automated manufacturing systems secures uninterrupted operations. Through MES/ERP connectivity, these Fiber coloring machine assembly lines offer peerless accuracy and productivity. Thus, they are preferred for businesses aiming to stay ahead in the fiber network field.
FTTH Cable Fabrication System Introduction
Productive fabrication processes are key to satisfying the rising demand for reliable connectivity. These systems are designed to create premium light-transmitting wires that power current communication infrastructures. Utilizing sophisticated techniques, they provide for precision and swiftness in all phases of the manufacturing process.
What is an FTTH Cable Production Line?
This fiber-to-the-home production system comprises a unified setup to produce home fiber drop cables. These cables consist of bare fibers secured with iron or FRP materials, encased in protective sheathing. This produces a long-lasting and high-performance option for fast digital connectivity.
It supports multiple compounds, such as PVC, LSZH, and PE polymers. This versatility confirms it can meet diverse industry needs. Furthermore, the quad-head fiber payout mechanism provides precise tension control, keeping stability within ±0.05N.
Benefits of Our State-of-the-art Manufacturing System
Our machinery excels for its exactness and productivity. Consider these highlights:
- Handles multiple cable types, including 2.0×3.0mm and 2.0×5.0mm drop cables
- Is compatible with LSZH, PVC, and PE casings for multiple purposes
- Features a 4-head fiber pay-off system with tension control ranging from 0.4N to 1.5N
- Delivers a production capacity of up to 9km/h for 2.0×3.0mm cables
Such attributes guarantee streamlined functionality and premium production. It’s the ideal solution for businesses aiming to stay ahead in the fiber optic industry.
Key Features of Our FTTH Cable Production Line
Contemporary production setups are reshaping the process by which optical fibers are manufactured. Our cutting-edge machinery merges exactness, performance, and modern advancements to produce premium performance. The following outlines the remarkable components that position our system at the forefront.
Precision Extruder and Adjustment Head
At the heart of our system is a dedicated 50mm extruder designed for precise material distribution. It guarantees steady standards across every fiber cable produced. Its adjustable head permits effortless modification, accommodating different substances like PVC, LSZH, and PE plastics.
Equipped with OMRON heat management, the system maintains an accuracy of ±1°C. Such meticulous control maximizes efficiency and minimizes material loss, making it a cost-effective solution for manufacturers.
Powered Fiber Unwinding and Tension Regulation
This powered fiber dispensing mechanism is designed to sustain a tension range of 0.4N to 1.2N. Such regulation facilitates flawless fiber manipulation and diminishes breakage risks. The dual-wheel capstan system, with diameters of 640mm and 400mm, further enhances stability and control.
Such a trait significantly aids in crafting superior optical cables, since it preserves even tension along every step.
Mechanized Collection and Reel-Receiving Setup
Our two-shaft collection mechanism accommodates spools between PN400 and PN630, ensuring versatility across different production demands. The automated spool acquisition obviates manual handling, resulting in time efficiency and decreased labor outlay.
Additionally, the X-type laser diameter gauge provides real-time quality control, guaranteeing that all cables conform to exacting criteria, resulting in trustworthy and long-lasting outputs.
Cutting-edge Innovations Driving Our Manufacturing
Trailblazing technology is transforming the fabrication of optical fibers. Our equipment is engineered to provide exactness, consistency, and productivity, guaranteeing superior outputs in every production run. Let’s delve into the innovative aspects that differentiate our system.
Global-Standard Industrial Computerized Control Module
The backbone of our system is the FiberCAN PLC integrated with an industrial computer terminal. Such control technology provides smooth workflow and live supervision. It allows for precise adjustments, enhancing the quality of every optical cable produced.
With a power consumption of just 35KW/h during normal operation, it offers low energy consumption. This reduces operational costs while maintaining high performance. A 9-meter cable accumulator supports continuous operation, cutting delays and boosting throughput.
Outstanding Durability and Dependability Using Renowned Parts
We utilize top-quality elements from reputed brands like OMRON controllers and worldwide motor suppliers selected due to their robustness and accuracy, promising lasting dependability.
Steel-reinforced wiring combined with sophisticated FTTH cable production line management systems bolsters robustness and balance, guaranteeing that every manufactured cable attains superior industry benchmarks.
Seamless MES and ERP System Coupling
Our machinery connects effortlessly with MES and ERP software, facilitating instantaneous production oversight. This ensures transparency and efficiency throughout the manufacturing process.
Companies are enabled to track performance data, refine processes, and minimize resource loss, which makes it the optimal selection for contemporary production environments.
| Feature | Benefit |
|---|---|
| FiberCAN PLC Setup | Exact tuning with live oversight |
| Low Energy Consumption of 35KW/h | Cost-effective power usage |
| 9m Cable Accumulator | Uninterrupted processing |
| OMRON Controllers | Long-lasting accuracy |
| ERP Integration | Live process supervision |
Practical Applications for Our FTTH Cable Line
Modern fabrication systems have redefined the process of building trustworthy fiber cables. These systems are designed to meet diverse industry needs, ensuring adaptability and accuracy across usages. The following outlines the primary applications of this state-of-the-art system.
Producing FTTH Drop Cables
Our system excels in manufacturing drop cables, which are essential for high-speed internet connections. It manages support wires from ø0.4 to ø1.0 to guarantee robust performance. A core shaft opening of ø56 facilitates flawless compatibility with PN400 dispensing reels.
Key features include:
- Combined FRP and diminutive steel wire payout to enhance strength
- Movable mold assistance to swiftly alter configurations
- Adaptability to meet interior as well as exterior standards
Fabricating Compact Buffered and Free Tube Cables
It proves perfect for manufacturing both closely buffered as well as loose tube cabling systems. With a loss rate of just 0.02dB/km, these cables deliver exceptional performance. The stranding process ensures precision, while the ability to handle ø1.2mm steel wires adds strength and reliability.
Tailored Options for Diverse Cable Configurations
Adaptability is a defining feature of our production line. It is compatible with an array of materials and setups, thus fitting multiple applications. Be it for interior or exterior wiring, our machinery provides uniform excellence and productivity. This customizability allows enterprises to fulfill precise criteria while upholding performance.
Key Gains from Our FTTH Production Line
Adopting modern fabrication technologies brings significant advantages to enterprises focused on fiber technology. Such systems streamline processes, lower expenses, and produce premium results. Below, we explore the key benefits that make our equipment a top choice for modern manufacturers.
Enhanced Efficiency and Productivity
It guarantees rapid Fiber draw tower function, producing 7-9km/h outputs based on cable dimensions, permitting enterprises to fulfill increased market needs while sustaining superior quality. The automated line-receiving feature further reduces manual labor, saving time and resources.
Economical Fiber Optic System Implementation
Operating at a reduced 35KW/h, our machinery significantly cuts running costs. An ergonomically constructed system with a 1000mm work station height improves operator ease and output.
Consistent and Uniform Cable Finishing
Exact molding delivers a sleek and consistent exterior on all fiber products, thereby reducing attenuation to ≤0.02dB/km for peak performance. The use of steel reinforcement adds durability, making the cables suitable for various applications.
| Characteristic | Benefit |
|---|---|
| 7-9km/h Output | Increased operational efficiency |
| Efficient Power Usage | Reduced operational expenses |
| Minimal Signal Loss | Superior performance |
| Ergonomic Design Height | Ergonomic design |
Final Thoughts
State-of-the-art fiber production technologies are redefining industry benchmarks. Due to meticulous engineering and seamless system integration, these machines provide extraordinary consistency and output. Operating at up to 190 meters per minute, they guarantee significant investment benefits.
With robust support services and versatile customization capabilities, our equipment adapts to particular demands. Be it expanding production or boosting quality standards, our system is crafted to keep you at the forefront.
Set to upgrade your manufacturing capabilities? Contact us today to explore tailored solutions that fit your requirements. Step into the future of optical cable production with our market-leading equipment.